How is Oxy-Fuel Used in the Manufacturing Industry?
Oxy-fuel is a vital gas used in manufacturing for cutting, welding, brazing, and heating. Its high heat output, precise control, portability, versatility, and cost-effectiveness make it a popular choice for many manufacturing applications. However, it’s important to remember that working with oxy-fuel requires caution and appropriate safety measures to ensure safe and effective results. Therefore, proper training and equipment are essential for anyone working with oxy-fuel in manufacturing.
As a supplier of high-quality oxy-fuel gas, we will explore all the advantages of using the product within manufacturing industries.
What Is Oxy-Fuel?
Oxy-fuel is the process of combining two gases to create a product suitable for various manufacturing needs. This outcome is a combination of oxygen and another gas such as propane, acetylene or another natural gas. It is combined through the equipment you use, allowing you to adjust the varying amounts of oxygen and fuel gas to suit the needs of your application. This function of adjusting makes this gas product very versatile among a great range of applications and is commonly used for welding and cutting metal within the manufacturing industry.
However, another application for oxy-fuel is the requirements for glass blowing and jewellery making. Using oxy-fuel is favoured due to the intense heat it offers compared to single gases alone and helps with precise control and an efficient way to work with various metals.
What Are the Various Types Of Oxy Fuel And Their Benefits?
As previously mentioned, several gases can be combined to make oxy-fuel. However, the only consistency of the gas is oxygen, meaning there can be various options which may suit your needs for the product.
Oxy-Acetylene. This option is one of the most common gases used in the manufacturing industry and is very helpful for standard cutting and welding applications, but it isn’t the best option.
Oxy-Propane. Propane mixed with oxygen cannot be used for welding, only cutting, silver soldering, brazing and heating. In addition, it has a lower flame temperature, so the process will be slower than using another alternative.
Oxy-Natural. Oxy-natural reaches similar temperatures to oxy-propane, which is why it is commonly used in heating applications, such as in the production of glass and ceramics. It can be used for welding but is not the best option.
Oxy-Hydrogen. This type of oxy-fuel process involves mixing oxygen with hydrogen gas to produce a flame that is extremely hot but also very clean. Oxy-hydrogen is often used in cutting and welding applications requiring high precision and control, such as electronics production.
What Are the Benefits of Oxy-fuel for Metal Cutting?
Metal cutting is more technical than putting a saw on the material to reduce the size. Metal, especially thicker pieces, is much more challenging to cut through with standard tools. This is why it will require extreme heat to enable the metal to melt, making it easier to cut through. Due to the metal’s melting point, this can only be done with the help of higher heat. This is where oxy-fuels come in use.
Using oxy-fuel offers higher cutting speed and a more efficient way to cut metals. It can also provide the industry with versatility as it can be used to cut a wide range of metals such as cast iron, copper and aluminium. It will also be helpful with other materials, such as concrete and stone. In addition, the equipment for metal cutting is easy to maintain with little need to constantly service and repair the equipment, which makes it cost-effective for any business.
What Are the Benefits of Using Oxy-Fuel for Welding
There are several benefits of using oxy-fuel for welding, mainly because it can offer a much higher heat output than other gases alone. For example, oxy-propylene can burn up to 3316 degrees Celsius, and oxy-propane can burn at up to 3037 degrees Celsius. This extremely high temperature can make welding much more efficient and ensure the join lasts longer. Each kind of oxy-fuel will burn at its specific temperatures and offer various benefits with each type of metal.
High-Quality Gas from Bottle Gases
When it comes to gas, as a bottle gas supplier with many years of experience, we understand the importance of getting high-quality gas and equipment. Pressurised gases can be very hazardous to work with, and contaminants and poor-quality equipment can put your safety at risk.
All our gases are assessed before sale to ensure we provide only the best. In addition, all our equipment is sourced from leading manufacturers. As a result, our deliveries are regular and fast, so when it comes to finding a new supplier for your domestic or commercial supplier, why not enquire online to see what we can offer you?